Falcon 3D · 2017 – 2020

Curved gantry system

A low-cost curved rail and carriage, in place of HIWIN curved rails

Role
Founder & CEO
Organization
Falcon 3D
Period
2017 – 2020
Tools and methods
  • SolidWorks
  • MJF 3D printing
  • Mechanical assembly

A curved gantry built from a bent 2020 aluminum V-slot profile, an MJF-printed nylon structure and a belt-driven carriage, as a low-cost alternative to HIWIN curved rails.

Why

Commercial curved rails such as HIWIN’s are expensive.

What I built

  • Curved a 2020 aluminum V-slot profile.
  • Printed the structure in MJF nylon.
  • Added a belt-driven carriage for a fully working curved gantry. The clip shows it running along the arc.

Result

A working curved gantry at a fraction of the cost of a commercial curved rail system.